Enhancement of dynamic properties for a gas foil bearing using structural components made of shape memory alloys – experimental study
DOI:
https://doi.org/10.21152/1750-9548.17.1.1Abstract
Bearings are commonly employed in various types of rotating machineries. Their properties indisputably influence the overall performance and time of maintenance-free operation of the mechanical systems in which they are used to support the shafts. Consequently, much effort is considered to provide reliable bearings’ solution and develop new methods and technical tools for measurement and possibly modification of the operational characteristics of the above-mentioned parts. In reference, the concept of a smart bearing is developed as providing the means for real-time passive and active control of the bearings’ behavior as well as different types of smart materials are used to enhance their characteristics. The current study deals with an applications of structural components made of shape memory alloys to gas foil bearings (GFB). The paper presents and discusses the results of experimental tests conducted for the bearing’s prototype to characterize the efficiency of thermally-induced modifications of geometric properties of one of the crucial parts of the investigated GFB.
References
Morosi, S. and Santos, I.F. Experimental investigations of active air bearings. In Proceedings of the ASME Turbo Expo 2012, Copenhagen, Denmark, 11–15 June 2012; No. GT2012-68766.
DellaCorte, C. and Bruckner, R.J., Remaining technical challenges and future plans for oil-free turbomachinery. ASME Journal of Engineering for Gas Turbines and Power, 2011, 133, 042502. DOI: https://doi.org/10.1115/1.4002271
Gu, Y., Ren, G. and Zhou, M., A fully coupled elastohydrodynamic model for static performance analysis of gas foil bearings. Tribology International, 2020, 147, 106297. DOI: https://dx.doi.org/10.1016/j.triboint.2020.106297
Mcauliffe, C. and Dziorny, P.J., Bearing cooling arrangement for air cycle machine. U.S. Patent 5113670, 19 May 1992.
Samanta, P., Murmu, N.C. and Khonsari, M.M., The evolution of foil bearing technology. Tribology International, 2019, 135, 305–323. DOI: https://doi.org/10.1016/j.triboint.2019.03.021
Martowicz, A., Zdziebko, P., Roemer, J., Zywica, G., and Baginski, P., Thermal characterization of a gas foil bearing - a novel method of experimental identification of the temperature field based on integrated thermocouples measurements, Sensors, 2022, 22, 5718. DOI: https://doi.org/10.3390/s22155718
Radil, K. and Batcho, Z., A novel thermal management approach for radial foil air bearings, USA Laboratory Report; No. ARL-MR-0749; US Army Research - Defense Technical Information Center: Fort Belvoir, VA, USA, 2010.
San Andres, L., Ryu, K. and Kim, T.H., Thermal management and rotordynamic performance of a hot rotor-gas foil bearings system - Part I: Measurements. ASME Journal of Engineering for Gas Turbines and Power, 2011, 133, 062501. DOI: https://dx.doi.org/10.1115/1.4001826
San Andres, L., Ryu, K. and Kim, T.H., Thermal management and rotordynamic performance of a hot rotor-gas foil bearings system - Part II: Predictions versus test data. ASME Journal of Engineering for Gas Turbines and Power, 2011, 133, 062502. DOI: https://dx.doi.org/10.1115/1.4001827
Martowicz, A., Roemer, J., Kantor, S., Zdziebko, P., Zywica, G., and Baginski, P., Gas foil bearing technology enhanced with smart materials, Applied Sciences, 2021, 11, 2757. DOI: https://doi.org/10.3390/app11062757
Bagiński, P. and Żywica, G. Research of the influence of long-lasting cyclic loading on the geometry of the bump foil in a gas foil bearing. Tribologia, 2019, 2, 5–13. DOI: https://dx.doi.org/10.5604/01.3001.0013.4143
Feng, K., Zhao, X., Huo, C. and Zhang, Z. Analysis of novel hybrid bump-metal mesh foil bearings. Tribology International, 2016, 103, 529–539. DOI: https://doi.org/10.1016/j.triboint.2016.08.008
Kikuchi, H., Ibrahim, M.D. and Ochiai, M. Evaluation of lubrication performance of foil bearings with new texturing. Tribology Online, 2019, 14, 339–344. DOI: https://doi.org/10.2474/trol.14.339
Lyu, P., Feng, K., Zhu, B., Zhang, K. and Sun, D. The performance evaluation of the promising high-stability foil bearings basing with flexure pivot tilting pads. Mechanical Systems and Signal Processing, 2019, 134, 106313. DOI: https://doi.org/10.1016/j.ymssp.2019.106313
Martowicz, A., Bryła, J., Staszewski, W.J., Ruzzene, M. and Uhl, T. Nonlocal elasticity in shape memory alloys modeled using peridynamics for solving dynamic problems. Nonlinear Dynamics, 2019, 97, 1911–1935. DOI: https://doi.org/10.1007/s11071-019-04943-5
Martowicz, A., Kantor, S., Pieczonka, Ł., Bryła, J. and Roemer, J. Phase transformation in shape memory alloys - A numerical approach for thermomechanical modeling via peridynamics. Meccanica, 2021, 56, 841–854. DOI: https://doi.org/10.1007/s11012-020-01276-1
Pattnayak, M.R., Pandey, R.K. and Dutt, J.K. Performance behaviours of a self-acting gas journal bearing with a new bore design. Tribology International, 2020, 151, 106418. DOI: https://doi.org/10.1016/j.triboint.2020.106418
Yazdi, B.Z. and Kim, D.; Xu, F. Enhancement of the rotordynamic performance of a shaft supported by air foil bearings with vibration damper. In Proceedings of the ASME Turbo Expo 2016: Turbomachinery Technical Conference and Exposition, Seoul, Korea, 13–17 June 2016; No. GT2016-56790.
Żywica, G. and Bagiński, P. Investigation of gas foil bearings with an adaptive and non-linear structure. Acta Mechanica et Automatica, 2019, 13, 5–10. DOI: https://doi.org/10.2478/ama-2019-0001
Basumatary, K.K., Kumar, G., Kalita, K. and Kakoty, S.K. A numerical study on effect of electromagnetic actuator on rigid rotor supported on gas foil bearing. In Proceedings of the ASME 2017 Gas Turbine India Conference, Bangalore, India, 7–8 December 2017; GTINDIA2017-4607.
Park, J.; Sim, K. A Feasibility study of controllable gas foil bearings with piezoelectric materials via rotordynamic model predictions. ASME Journal of Engineering for Gas Turbines and Power, 2019, 141, 021027. DOI: https://doi.org/10.1115/1.4041384
Polyakov, R., Bondarenko, M. and Savin, L., Hybrid bearing with actively adjustable radial gap of gas foil bearing. Procedia Engineering, 2015, 106, 132–140. DOI: https://doi.org/10.1016/j.proeng.2015.06.016
Theisen, L.R.S., Pierart, F.G., Niemann, H., Santos, I.F. and Blanke, M. Experimental grey box model identification and control of an active gas bearing. In Vibration Engineering and Technology of Machinery, Mechanisms and Machine Science; Sinha, J.K., Ed.; Springer: Cham, Switzerland, 2015.
Feng, K., Cao, Y., Yu, K., Guan, H.-Q., Wu, Y. and Guo, Z., Characterization of a controllable stiffness foil bearing with shape memory alloy springs. Tribology International 2019, 136, 360–371. DOI: https://doi.org/10.1016/j.triboint.2019.03.068
Nielsen, B.B., Combining gas bearing and smart material technologies for improved machine performance theory and experiment. Ph.D. Thesis, Technical University of Denmark, Kongens Lyngby, Denmark, 2017; No. S221.
Nielsen, B.B., Nielsen, M.S. and Santos, I.F., A layered shell containing patches of piezoelectric fibers and interdigitated electrodes: Finite element modeling and experimental validation. Journal of Intelligent Material Systems and Structures, 2016, 28, 78–96. DOI: https://doi.org/10.1177/1045389X16642537
Sadri, H., Kyriazis, A., Schlums, H. and Sinapius, M., On modeling the static shape control of an adaptive air foil bearing. Smart Materials and Structures, 2020, 29, 085043. DOI: https://10.1088/1361-665X/ab99d7
Ghalayini, I. and Bonello, P., Nonlinear and linearised analyses of a generic rotor on single-pad foil-air bearings using Galerkin Reduction with different applied air film conditions. Journal of Sound and Vibration, 2022, 525, 116774. DOI: https://doi.org/10.1016/j.jsv.2022.116774
Feng, K., Guan, H.-Q., Zhao, Z.-L. and Liu, T.-Y., Active bump-type foil bearing with controllable mechanical preloads. Tribology International, 2018, 120, 187–202. DOOI: https://doi.org/10.1016/j.triboint.2017.12.029
Guan, H.Q., Feng, K., Yu, K., Cao, Y.L. and Wu, Y.H. Nonlinear dynamic responses of a rigid rotor supported by active bump-type foil bearings. Nonlinear Dynamics, 2020, 100, 2241–2264. DOI: https://doi.org/10.1007/s11071-020-05608-4
Guan, H.Q., Feng, K., Cao, Y.L., Huang, M., Wu, Y.H. and Guo, Z.Y. Experimental and theoretical investigation of rotordynamic characteristics of a rigid rotor supported by an active bump-type foil bearing. Journal of Sound and Vibration, 2020, 466, 115049. DOI: https://doi.org/10.1016/j.jsv.2019.115049
Bruckner, R.J. Passive Thermal Management of Foil Bearings. U.S. Patent 9,062,712, 23 June 2015.
Martowicz, A., Roemer, J., Lubieniecki, M., Żywica, G. and Bagiński, P. Experimental and numerical study on the thermal control strategy for a gas foil bearing enhanced with thermoelectric modules. Mechanical Systems and Signal Processing 2020, 138, 106581. DOI: https://doi.org/10.1016/j.ymssp.2019.106581
Baginski, P., Zywica, G., Lubieniecki, M. and Roemer, J. The effect of cooling the foil bearing on dynamics of the rotor-bearings system. Journal of Vibroengineering, 2018, 20, 843–857. DOI: https://doi.org/10.21595/jve.2018.19772
Lubieniecki, M., Roemer, J., Martowicz, A., Wojciechowski, K., and Uhl, T. A multi-point measurement method for thermal characterization of foil bearings using customized thermocouples. Journal of Electronic Materials, 2016, 45, 1473-1477. DOI: https://doi.org/10.1007/s11664-015-4082-0
Silva, S., Araujo, C., Andrade, T., Lima, A. and Oliveira, V. Applying CFD in manufacturing of polymer composite reinforced with Shape Memory Alloy via resin transfer molding process. The International Journal of Multiphysics, 2017, 11(1), 71-82. DOI: https://doi.org/10.21152/1750-9548.11.1.71
Chunsheng, W., Zejun, L., Yan, Z. and Qiji, S. Study on characteristics of flow-induced vibration (FIV) induced by gas-liquid two-phase flow in the conveying pipe. The International Journal of Multiphysics, 2020, 14(1), 17-30. DOI: https://doi.org/10.21152/1750-9548.14.1.17
Kwon, Y. and Knutton, S. Computational study of effect of transient fluid force on composite structures submerged in water. The International Journal of Multiphysics, 2014, 8(4), 367-396. DOI: https://doi.org/10.1260/1750-9548.8.4.367
Martowicz, A., Rosiek, M., Manka, M. and Uhl, T. Improving the design of Capacitive Micromachined Ultrasonic Transducers aided with sensitivity analysis. The International Journal of Multiphysics, 2011, 5(2), 157-172. DOI: https://doi.org/10.1260/1750-9548.5.2.157
Martowicz, A., Stanciu, I. and Uhl, T. Uncertainty analysis for dynamic properties of MEMS resonator supported by fuzzy arithmetics. The International Journal of Multiphysics, 2009, 3(3), 201-220. DOI: https://doi.org/10.1260/175095409788922293
Roemer, J., Zdziebko, P. and Martowicz, A. Multifunctional bushing for gas foil bearing - test rig architecture and functionalities. The International Journal of Multiphysics, 2021, 15(1), 73-86. DOI: https://doi.org/10.21152/1750-9548.15.1.73
Borges, J., Silva, A., Araujo, C., Fernandes, E., Pimentel, R. and Santiago, A. Rotor-bearing vibration control system based on fuzzy controller and smart actuators. The International Journal of Multiphysics, 2013, 7(3), 197-206. DOI: https://doi.org/10.1260/1750-9548.7.3.197
Published
How to Cite
Issue
Section
Copyright (c) 2023 A Martowicz, S Kantor, J Roemer, P Zdziebko, J Bryla, G Zywica, P Baginski

This work is licensed under a Creative Commons Attribution 4.0 International License.