Optimized Design of Oil-Water Separator for Injection and Production in the Same Well
DOI:
https://doi.org/10.21152/1750-9548.16.2.137Abstract
To realize the injection and production technology in the same well for high-water-cut oil wells, the multicup isoflux oil-water separator was optimized and designed according to the separation principle similar to multicup isoflux gas anchor. In the design process, the number of openings and apertures in each layer of the separator increased step by step from top to bottom, the liquid intake of each liquid inlet was similar, and the residence time of each produced liquid in the separator was long enough. Through the analysis of the optimal combination of different segmentation methods, the number of openings and different apertures, considering the requirements of machining, parameters such as aperture size, aperture classification and the number of openings were optimized according to the principle of fluid dynamics. While ensuring that the residence time of produced liquid in the settling cups at each part exceeds 150s, this design gives full play to the role of settling cups, effectively shortens the length of downhole oil-water separator, and saves production and operating costs.
References
Eco A.Y. Fitnawan, Rocio M. Rivera, Michael Golan. Inclined Gravity Downhole Oil-Water Separator: Using Laboratory Experimental Results for Predicting the Impact of Its Application in High Rate Production Wells[C]. SPE 119939, 2009. https://doi.org/10.2118/119939-MS
Angelim K, Lima A D, Souza J, et al. Applying CFD in the Analysis of Heavy Oil/Water Separation Process via Hydrocyclone[J]. International Journal of Multiphysics, 2017, 11(2):151-168. https://doi.org/10.21152/1750-9548.11.2.151
J.A. Veil, J.J. Quinn. Performance of Downhole Separation Technology and Its Relationship to Geologic Conditions[C]. SPE 93920, 2005. https://doi.org/10.2118/93920-MS
J Byström. Optimal design of a long and slender compressive strut[J]. The International Journal of Multiphysics, 2009, 3(3):235-257. https://doi.org/10.1260/175095409788922275
Lin Liu, Zhao L, Yang X, et al. Innovative design and study of an oil-water coupling separation magnetic hydrocyclone[J]. Separation and Purification Technology, 2019, 213:389-400. https://doi.org/10.1016/j.seppur.2018.12.051
Veil J. A., Langhus B. G., Belieu S. DOWS reduce produced water disposal costs[J].Oil&Gas Journal 1999, 97 (12):76~85.
Hussain, H, Al-Kayiem, et al. Flow structures and their impact on single and dual inlets hydrocyclone performance for oil-water separation[J]. Journal of Petroleum Exploration and Production Technologies, 2019, 9(4):2943-2952. https://doi.org/10.1007/s13202-019-0690-1
Zhu P., Song Z., Wu X., et al. Community Distribution of Biofilms along a Vertical Wellbore in a Deep Injection Well during Petroleum Production[J]. Energy And Fuels, 2021, 35(3):1998-2005. https://doi.org/10.1021/acs.energyfuels.0c02963
Acciani G, Dimucci A, Lorusso L. Multimodal piezoelectric devices optimization for energy harvesting[J]. International Journal of Multiphysics, 2013, 7(3):227-244. https://doi.org/10.1260/1750-9548.7.3.227
Azzopardi B J, Colman D A, Nicholson D. Plant Application of a T-Junction as a Partial Phase Separator[J]. Chemical Engineering Research & Design, 2002, 80(1):87-96. https://doi.org/10.1205/026387602753393394
Xie Z, Feng Q, Zhang J, et al. Prediction of Conformance Control Performance for Cyclic-Steam-Stimulated Horizontal Well Using the XGBoost: A Case Study in the Chunfeng Heavy Oil Reservoir[J]. Energies, 2021, 14. https://doi.org/10.3390/en14238161
Kerstedt H, Deposition of submicron charged particles in turbulent pipe flow with an application to the trachea[J]. International Journal of Multiphysics, 2018, 12(1):9-25. https://doi.org/10.21152/1750-9548.12.1.9
Xu B, Zhang X, Zhao L, et al. Structure design and preliminary experimental investigation on oil-water separation performance of a novel helix separator[J]. Separation Science and Technology, 2020(4):1-12.
Yang L, Azzopardi B J. Phase split of liquid-liquid two-phase flow at a horizontal T-junction[J]. International Journal of Multiphase Flow, 2007, 33(2):207-216. https://doi.org/10.1016/j.ijmultiphaseflow.2006.08.004
Wasserscheid P, Eichmann M. Selective dimerisation of 1-butene in biphasic mode using buffered chloroaluminate ionic liquid solvents - design and application of a continuous loop reactor[J]. Catalysis Today, 2001,66(2):309-316. https://doi.org/10.1016/S0920-5861(00)00617-9
Liu Y., Wang F., Tang H., et al. Well type and pattern optimization method based on fine numerical simulation in coal-bed methane reservoir[J]. Environmental Earth Sciences, 2015, 73(10):5877-5890. https://doi.org/10.1007/s12665-015-4375-x
Missoum A, Elmir M, Bouanini M, et al. Numerical simulation of heat transfer through the building facades of buildings located in the city of Bechar[J]. The International Journal of Multiphysics, 2016, 10(4):441-450. https://doi.org/10.21152/1750-9548.10.4.441
Salmachi A., Sayyafzadeh M., Haghighi M. Infill well placement optimization in coal bed methane reservoirs using genetic algorithm[J]. Fuel, 2013, 111(sep.):248-258. https://doi.org/10.1016/j.fuel.2013.04.022
AF Nowakowski, Dyakowski T. Investigation of Swirling Flow Structure in Hydrocyclones[J]. Chemical Engineering Research & Design, 2003, 81(8):862-873. https://doi.org/10.1205/026387603322482103
Yang L, Azzopardi B J, Belghazi A, et al. Phase separation of liquid‐liquid two‐phase flow at a T‐junction[J]. Aiche Journal, 2010, 52(1): 141-149. https://doi.org/10.1002/aic.10589
Yin D. Y., Ying B., Zhou W., et al. Numerical Simulation Optimization Study on Adjusting Well Pattern and Productive Series in Xingqi Area[J]. Advanced Materials Research, 2012, 616-618:669-673. https://doi.org/10.4028/www.scientific.net/AMR.616-618.669
Rea S, Azzopardi B J. The Split of Horizontal Stratified Flow at a Large Diameter T-Junction[J]. Chemical Engineering Research and Design, 2001, 79(4):470-476. https://doi.org/10.1205/026387601750282409
Silva G , Correia B , Cunha A , et al. Water injection for oil recovery by using reservoir simulation via CFD[J]. International Journal of Multiphysics, 2017, 11(1):83-96. https://doi.org/10.21152/1750-9548.11.1.83
Salmachi A., Sayyafzadeh M., Haghighi M. Optimisation and economical evaluation of infill drilling in CSG reservoirs using a multi-objective genetic algorithm[J]. Appea Journal, 2013, 53(1):381. https://doi.org/10.1071/AJ12034
Minzheng Jiang,Deshi Zhang,Zi Ming Feng,Tianyu Duan. Dynamic Model and Analysis of a Sucker-rod Pump Injection-production System[J].Tehnicki Vjesnik, 2019, 26 (5):1451-1460. https://doi.org/10.17559/TV-20190215172608
Rocha A D, Bannwart A C, Ganzarolli M M . Numerical and experimental study of an axially induced swirling pipe flow[J]. International Journal of Heat and Fluid Flow, 2015, 53(jun.):81-90. https://doi.org/10.1016/j.ijheatfluidflow.2015.02.003
Ye L, Yang M, Xu L, et al. Optimization of inductive angle sensor using response surface methodology and finite element method[J]. Measurement, 2014, 48:252-262. https://doi.org/10.1016/j.measurement.2013.11.017
Brunner D, Khawaja H, Moatamedi M, et al. CFD modelling of pressure and shear rate in torsionally vibrating structures using ANSYS CFX and COMSOL Multiphysics[J]. The International Journal of Multiphysics, 2018, 12(4):349-358. https://doi.org/10.21152/1750-9548.12.4.349
Case D , Taheri B , Richer E . Multiphysics modeling of magnetorheological dampers[J]. The International Journal of Multiphysics, 2013, 7(1):61-76. https://doi.org/10.1260/1750-9548.7.1.61
Published
How to Cite
Issue
Section
Copyright (c) 2022 J Fan

This work is licensed under a Creative Commons Attribution 4.0 International License.